Life Sciences

Maintain high standards of safety and quality, ensure compliance and enhance efficiency in your operations with Asset Intellect.

A flexible solution to support your Life Sciences operations

With our modular solution, Asset Intellect can help you optimize workflows, improve decision-making, and drive profitability like never before.

 

Batch and Shift Management

Batch, time or operator-based shift handover including logbook, task management, daily operating instructions and reporting. Automate data capture and use flexible forms for tracking and assigning tasks.

OEE Calculations

Calculate and automate asset utilization via your data historian, such as the PI System. Monitor performance of the overall process, including quality losses. Asset Intellect provides flexible and configurable web-based data entry and reporting.

Alarm Management

Advanced analysis and actionable alarm management across your organization, all within a single view. Gather, analyze & manage your DCS, HMI and SCADA alarms, while aligning to ISA TR 18.2 alarm management standards.

Batch Reporting and Analysis

Generate reports based on end-of-batch triggers, shift handover, or operational anomalies. Integrate with external systems such as lab, maintenance or batch data sources for comprehensive reporting and analysis.

Condition Monitoring

Calculate asset health, performance, and risk scores in real-time from multiple sources such as your data historian, SAP, and Maximo. Monitor and analyze data, and view core asset condition and performance in a single, flexible view.

Process Safety / SIS

Gain visibility into the status of your safety-critical equipment. Integrate multiple data sources to create scoring across multiple leading and lagging safety indicators and display insights into your safety instrumented systems.

One solution, countless benefits

Visualize, manage, and optimize operations in a single pane of glass. 

Asset Intellect across PC, laptop and tablet

Your operations in one place

Work instructions

Issue, track and manage instructions in a single view by assigning tasks to specific users and groups within Active Directory. Automated email alerts keep you informed of new instructions, and a clear record of compliance is maintained.

Root cause analysis

Undertake root cause analysis by analyzing data in context. View and drill into trends and use free-form data entry in the wiki function to add unstructured data, including comments, photos, and screenshots.

LIMS, manual and automated data entry

As a browser-based platform, Asset Intellect is accessible via mobile devices with ease. Add manual readings on site and view updated dashboards and data in real-time, improving efficiency for Process Engineers. Integrate process data with data from your Laboratory Information Management system.

Highly flexible solution

Plant health and risk scores

View heatmap data, broken down by component, asset, and site, with the capability to manually input or automate calculations from your data historian and MES. Produce calculations and analytics for condition and performance risk.

Batch changeover

Enhance the efficiency of batch changeovers, including Clean-In-Place (CIP) and Sterilize-In-Place (SIP) in a centralized platform. Operators can easily adjust parameters and ensure that all steps are executed correctly and consistently.

Batch to golden batch comparison

Analyze batch data in real-time, including temperature, pressure, ingredient ratios and reaction times. Quickly identify deviations and trends and take corrective actions based on insights. Configure alerts to notify staff of any deviations from golden batch metrics.

Configuration, not coding

ESG

Integrate data from various sources, such as SCADA, IoT sensors, and environmental monitoring systems, to comprehensively track and measure ESG-related metrics like emissions, power, waste and water usage. Generate reports tailored to various stakeholders.

Production scheduling

Real-time monitoring of production processes, helping to identify and address potential bottlenecks promptly. Configure schedule-based routine tasks and enable two-way SAP integration. Scheduling by event, batch or time.

CMMS and maintenance system integration

Bring your CMMS and historian data together, along with Maximo, IoT, and SAP data. Improve predictive maintenance, optimize asset management, and predict failures more easily with a holistic view.

Executives, Engineers and everyone in between

The benefit of Asset Intellect is its ability to be completely configurable and flexible to your requirements – regardless of position. We understand the differing and competing priorities those in the industry face – from Executives all the way down to Managers, Engineers, and Operators.

Part of the Life Sciences industry?
We know your priorities.

From safety, compliance and efficiency to supporting environmental, social, and governance criteria, we know what matters to you and your company.  

Asset Intellect works across international Life Sciences sites. Be the next to join in our global success.

Success stories from your industry

Blog

Optimizing Process Safety

This blog explore process safety challenges and potential barriers industrial organizations can implement to strengthen their process safety systems.